Robust Design Product Reviews - Quantify the Robustness of a Mechanical Design
Get rid of the gut feeling.
We provide an objective measure of product designs
Robust design product review basis: 3D CAD file
The RD8 index makes it possible to give an objective measurement of good design. For example, a RD8 product review will measure the health of a given mechanical design by assessing the CAD model of the product and hereby the robustness of the mechanism design.
The higher the score, the more complex a design. The aim is, in the first place, to know the robustness of the design. Like a weight loss – you need to know your weight to know how much weight you have lost.
The RD8 Index is an objective measure to track your performance and trim your product to an ideal state.
The RD8 Index can be used as a guiding metric or R&D KPI. Unlock the full potential of the metric by linking it with BIG data, data from ERP systems, MES, etc.
The product review is based on 8 robustness disciplines illustrated below
In RD8 Robust Engineering System (RES) and RD8 Index – we redefine robust design – by coverage of 8 crucial disciplines of mechanical design – while keeping the design process and outcome as simple and structured as possible.
The 8 disciplines of a robust design review are:
Kinematics – The foundation. Kinematic design on the system and detailed level. Meaning kinematic design of product architecture and robust mechanism design in the detail.
Functions – Product function is vital! Ensure healthy concepts with low sensitivity – high robustness.
Couplings – Reduce complexity! Remove dependencies by decoupling.
Tolerances – Ensure short tolerance chains and feasible tolerances (to match process capabilities)
Structure – Ensuring match between requirements, function, cost, and mechanical properties.
Materials – Ensure the right selection of materials – their complexity and link to adjacent components.
DFM – Ensure optimized manufacturability of parts
DFA – Ensure ease of assembly and link to product design
Example of RD8 Index breakdown on disciplines.
Implementation of new solutions
Product review typically leads to significant potentials in the greener, simpler, faster, smarter categories. Therefore, product reviews are always accommodated with guiding solutions of robust mechanism design – to enable the potentials, go to the services:
Review time? Any time!
Products reviews can occur from concept development to that a product has been on the market for many years.
- Products can be reviewed already from the concept stage to ensure that the development is built on a solid, robust foundation.
- Our analysis primarily takes offset in a 3D CAD model but can also be done even before by review of indented kinematic architecture.
Typical reasons for a robust product review
Ensure robust mechanism and platform design.
Key for a good start – ensure that the product is build on a healthy concept from the project start and minimize risk for project detours
Ready for ramp-up
Ensure product is ready for product launch without any surprises. A robust design enables easy sourcing, minimum requirements for assembly and minimizes risk of defects during production ramp-up and market entry.
Identify potentials for for sustainability, quality, cost or performance. Refuel product and production by robust design optimization of mechanisms and product architecture.
Product Review Types
RD8 offers different depths of product reviews. Often a look under the hood can quickly reveal potentials. For a review of different product categories, it is recommended to choose the solid or light. However, for a ramp-up of a critical new product, it is recommended to go with a full review.
The RD8 product review assesses the different robust design disciplines. However, a 360 review is more extensive than a light review.
- Data sharing (CAD, 2D drawings, etc.)
- Product introduction meeting
- RD8 review of your product
- Baseline setting
- Ideal state setting
- Presentation of findings
- RD8 Index score
- Design recommendations
- Review report
Product review quotes depend on product complexity and depth of review.
Per products type
Per products type