"Tested" by Adam Savage: An in-depth review of the world's best keyboard.
Watch the video review now

Your Partner in Mechanical Product Development

RD8’s mechanical engineering consultants apply robust design methods across the full product lifecycle - helping you reduce complexity, improve performance, and design more sustainable, cost-effective products.

Home

/

Offerings

/

Consulting

How our consultants create impact

From product reviews to full design execution, our consulting services integrate seamlessly into your workflow to help you build better products.

New Product Development


What we do
We develop complete product platforms, modules, and systems using our metric-driven robust design process. From concept to CAD, we optimize for reliability, cost-efficiency, and manufacturability.

What you get
• Transparent, data-driven development
• Faster time-to-quality
• Scalable designs with modular flexibility
• Right-first-time product performance

Product Redesign


What we do
We re-engineer existing products using RD8’s Robust Design approach to eliminate complexity, improve performance, and drive down cost.

What you get
• Reduction in CO₂ emissions
• Reduction in production scrap
• Increase in product lifetime
• Fewer risks and greater robustness

Design for Sustainability Optimization


What we do
We use Robust Design methods to systematically reduce environmental impact - optimizing materials, energy use, and production processes while improving performance and reliability.

What you get
• CO₂ reduction via material substitution
• Less energy loss in dynamic systems
• Lower emissions from improved processes

Product Reviews: Design Assessments, Benchmarks, Teardowns


What we do
We review mechanical designs using our proprietary metrics that quantifies robustness and complexity based on your 3D CAD using our
inhouse developed software.

What you get
• Objective benchmark of your product’s design quality
• Visibility into hidden risks and overconstraints
• Data-backed recommendations for improved robustness and profit
• A trackable KPI to guide future development

Trusted by engineering teams building high‑performance mechanical products

IKEA logo with black bold letters inside a white oval on a black background.Electrolux logo with stylized circular emblem and company name.Abbott company logo with stylized 'a' icon and bold text.Grundfos company logo

Industries where Robust Design really matters

At RD8, we specialize in delivering innovative solutions tailored to diverse industries, ensuring efficiency, reliability, and performance of your products.

The more regulated, the larger the volumes and the more complex your products are - the more you will gain.

Factory assembly line with rows of white medical devices with blue bands and a worker in protective clothing in the background.

Medical Devices

Precision by design - where safety meets certainty

Learn more about Medical Devices
Two engineers in safety glasses inspecting a large metallic industrial component in a factory setting.

Industrial Products

Built to perform - from first prototype to final assembly

Learn more about Industrial Products
Two people reviewing and sketching technical drawings of mechanical parts next to metal equipment components.

Automotive

Engineering confidence - at scale and at speed.

Learn more about Automotive
Man in business attire pointing at technical diagram with labeled mechanical parts on a whiteboard.

Why work with RD8 consulting?

Because complex mechanical design challenges demand more than generic solutions. RD8 brings deep engineering expertise to help you.

Design with confidence
Our consultants offer expert guidance on manufacturability, value engineering, tolerance design, and root-cause analysis, so you can make the right decisions from the start.
Get support when it matters most.
Whether you're launching a new product or troubleshooting a critical issue, our on-demand coaching helps you navigate the toughest moments in development.
Solve high-impact problems fast
We focus on your most urgent and recurring issues, using robust design methods to deliver lasting improvements - not just quick fixes.

Tolerances as a Service

Need help with tolerancing? Lacking the time or the overview?
Don't worry - RD8's experts can assist you or your project team. We utilize our inhouse developed tolerance software and experience from over 800 projects.

Setup of critical tolerance chains
Setup and documentation of tolerance chains to predict performance of critical functions. Get to know if you will meet specifications or not and what can be done to improve.
Design review of tolerance chains
Ensuring quality and predictability of tolerance chains. We utilize our software to detect ambiguities to clarity if you can trust calculations.
Recommendations for design improvements
Our experts always acts as a team player and have focus on how to improve the design to ease demands and improve the performance.

The RD8 Framework and design principles

The RD8 Engineering Ecosystem is piloted by 8 systematic and objective design disciplines that provide product insight and ensure robustness in multiple disciplines.

Circular diagram of RD8 Engineering Ecosystem featuring sections: Kinematics & Architecture, Functions & Sensitivities, Design Drivers & Couplings, surrounded by aspects like Tolerance Allocation, Load Cases, Material Selection, Design for Manufacturing.

RD8 Framework

Motivation

Comparison

Traditional
RD8

Proprietary RD8 Approaches for ensuring robustness

Circular diagram of RD8 Engineering Ecosystem featuring sections: Kinematics & Architecture, Functions & Sensitivities, Design Drivers & Couplings, surrounded by aspects like Tolerance Allocation, Load Cases, Material Selection, Design for Manufacturing.
A sketch of a right triangle
Constraint optimization
The foundation for Robust Design of mechanical products. Through constraints optimization (kinematic analysis and synthesis) over-constraints are eliminated.​
alt=""
An illustration of a seesaw
Functions and sensitivity
Product function is key! Ensure healthy designs with low sensitivity to incoming variation and predictable performance.​
A ruler
Design Drivers
Establish product design drivers to balance cost, production capabilities, and performance between modules, bodies, and functions.​

RD8 approach to general mechanical design disciplines

A ruler
Tolerances
Balancing tolerance stacks with production capabilities and production volume is vital to ensure that CAD design reflects real world quality expectations.​
alt=""
A sketch of a 3D pyramid
Structure
Structural integrity is critical to avoid failure. Additionally, products and components can be optimized to increase material utilization and avoid over-engineering.​
alt=""
A grey square with stripes
Materials
Materials should be allocated due to component requirements and functional specifications, while avoiding sensitive material pairs.​
alt=""
An illustration of a welder
DFM
Design for Manufacturing is critical to ensure that CAD design reflects real world.​
alt=""
a Robot arm.
DFA
Design for Assembly must be clear, while maintaining stable kinematics between parts and equipment.​
alt=""

Get in touch with our experts

Whether you’re starting fresh, redesigning, or just want a second opinion  our engineers are ready to help. Tell us where you are in your development journey, and we’ll match you with the right expertise. No sales pitch - just a practical conversation about how we can strengthen your design process and solve your toughest mechanical challenges.
Learn more about:

How to achieve predictability in your design
Face global competition in mechanical engineering
Get the mechanical foundation right when developing innovative solutions


Shoot us a message and we will get back as soon as possible.


By submitting, you accept RD8's Privacy Policy and Terms of Service.