Effective Tolerance Analysis and Interface Design

We help mechanical designers solve problems and build must-not-fail products with confidence.

Say goodbye to Excel chaos, PowerPoint screenshots, and messy handovers. RD8's Tolerance Analysis Tool is fast, collaborative, and easy to use. Stay in control - automate tedious and tricky task to gain speed and quality. Make sure your calculations are always up to date.

Create stack ups in 1D, 2D, 3D
Linear and non-linear calculations
Live collaboration with fellow engineers
Advanced contact surface analysis
Multiple calculation methods incl. Monte Carlo
Secure and compliant

Home

/

Offerings

/

Software

Get a Demo

By submitting, you accept RD8's Privacy Policy and Terms of Service.

Complete all-in-one Tolerance Analysis software

All features

Stack-up detection
Parameter Sync
Monte Carlo Tolerance Analysis
3D CAD viewer
RSS Tolerance Analysis
Worst case Tolerance Analysis
Contact Surface Visualisation
Non-linear Stack-up Calculations
Sigma, DMPO and Yield calculations
Tolerance Analysis Collaboration
In-app Engineering recommendations (AI)
Tolerance Stack-up Calculator

We work with the best companies

Tolerance Analysis Made Easy

All-in-one place: 3D CAD model, integrated calculation sheets, stack-up drawings and pass/fail criteria.

All-in-One Tool

Tolerance Stack-up Overview

Summary of all calculations. If they pass or fail.
Easy browsing from sheet to sheet, illustration to illustration.

Smart Calculations Sheets

Each calculation sheet is linked to the 3D model and part/assembly parameters.
All documentation in one sheet: Parameters, specification, results, illustration, conclusion.

The Engineer in Control

Part List

The part list summarizes all parameters linked to a part. The foundation for starting the 2D drawing documentation.

Summary of all important parameters that should go into the part drawing.

Parameter List

Giving the ultimate control of your design.

"What if"-analysis. What if a parameter in a part changes value - what is the impact?
What if the parameter is out of specification - what is the impact?

Setting Up a Tolerance Stack-up

Easy Tolerancing and Setup

Setup an tolerance stack-up in minutes.

Automatic tolerance lookup and/or comparison of tolerance class.
Apply asymmetric tolerances, tolerance distributions, and production capabilities.

Automatic stack-up detection

Get instant help to setup tricky tolerance stack-ups and check if chains are unambigious.

2D Canvas and Annotation

Take screenshots directly from your CAD (3D) model into your documentation canvas and link 3D elements to parameters.
Filter to show the relevant parts.
Easy annotation elements for "Point of Interest", arrows, dividers, angles.

Forecasting success or failure

Easy switch between different evaluation methods:

Worst Case - for worst case scenarios and part fits.
RSS - Root Sum Square for estimates.
Statistical - for analytical approach.
Monte Carlo - for real life simulation of up to million of samples in milliseconds.

"What If" simulations

Draft your changes before publishing.

Live "draft-mode" to impact changes before publishing.
Review impacts in yield/DPMO.
Check drift or changes of tolerances, production capabilities or nominal values.

Preview Impact of Parameter Change

Easily preview the impact of publishing your parameter changes

"What if" this parameter changes? Instantly check the impact on other calculations.

Automated Tolerance Stack-up Detection and Setup

A few clicks, and your tolerance chain is setup and checked for ambiguities.

If your tolerance chain is ambiguous it is PhD project to set it up correctly and the changes that it fits reality is low. Increase your quality by securing ideal tolerance chains. The RD8 pathfinder is your assistant to auto-dectect tolerance stack-ups and be the quality control for design clarity.

Built on Interface Analysis

Our technology is built on world-leading interface engine.

Below you see an illustration of two parts - a grey and a purple.
Our 'X-ray' mode lets you inspect functional surfaces between the parts.
In this case almost all functional surfaces are highlighted in orange - indicating overconstraints.

Ideal Interface Design

Contrary to the other example with an overconstrained design - here's an example with no overconstraints.

Our 'X-ray' and constraint evaluation engine determine that there are no overcontraints and that the part is ideally constrained - indicated by green functional surfaces. The parts are exact constrained.

Always Up To Date

Tolerance Calculations are always up to date - synced with CAD model and a global parameter list.

Live Collaboration

Collaborate real-time with colleagues and control access rights.
Define owner, collaborator and viewer rights.

Time-Machine

Create iterations along the development. Track development over time and track history.

Why RD8 Is Better Than Other Tolerance Analysis Tools?

The RD8 Software helps you review and optimize tolerances in your assembly to make it resistant to variation.

Use the tool to guide design decisions early on before 3D, and utilize automated features to identify critical areas in your interfaces.

Easy-to-Use for Advanced Tolerance Calculations and Complex Products

No need for expert training - get started in minutes.

Drag-and-drop interface, automated path finding, 2D sketch-mode, no setup required to get started.

Built for Engineers, Not Analysts

From individual engineers to full R&D orgs - RD8 works across.

Use your own STEP files. Understand results and influence of parameters instantly. No need to be a tolerance wizard.

Live Parameter and Analysis Collaboration Across Teams

Complete tolerance loops 10x faster than with Excel, PowerPoint and traditional CAD.

Work in real time with colleagues. Share stack-ups. Review results and impact across product. No more stale spreadsheets.

"Tolerances Are Critical
- And Painfully Outdated"

Most engineers still juggle Excel, 2D drawings, and emails to make high-stakes tolerance decisions for their products.

"You change one value in Excel, and suddenly everything breaks. It takes 3 hours just to validate a simple change."

- Mechanical Engineer, Consumer Electronics

"It’s like duct-taping a workflow together from six different tools. None of them talk to each other."

- Mechanical Engineer, Robotics Startup

"If someone tweaks a nominal in CAD, we often don’t know until a test fails. There's no traceability."

- Design Engineer, Medical Devices

"It’s hard to explain tolerance impact when there’s no way to see it. Stakeholders just don’t get it."

- Mechanical Design Lead, Automotive

"You change one value in Excel, and suddenly everything breaks. It takes 3 hours just to validate a simple change."

- Mechanical Engineer, Consumer Electronics

"It’s like duct-taping a workflow together from six different tools. None of them talk to each other."

- Mechanical Engineer, Robotics Startup

"If someone tweaks a nominal in CAD, we often don’t know until a test fails. There's no traceability."

- Design Engineer, Medical Devices

"It’s hard to explain tolerance impact when there’s no way to see it. Stakeholders just don’t get it."

- Mechanical Design Lead, Automotive

Every feature comes from years of refinement, real projects, and frustrated engineers.

Built From Real Engineering Pain

1D Summarized Transfer Functions
Worst case, RSS, Monte Carlo — pick what fits
Live parametric sensitivity
Real-time results and status as you edit
Built-in illustration builder (no more PowerPoint hacks)
Tolerance pathfinder (auto-detects stacks)
Visualize function severity and DPMO
Set global and local targets
Contextual help center (no manuals needed)

Get a Demo

A demo tailored for your needs - we can upload your CAD together.
Talk to an expert engineer to understand real value and ROI.
Try for yourself right after the demo - you get the keys to experiment yourself.
Get contacted by an RD8 engineer.

By submitting, you accept RD8's Privacy Policy and Terms of Service.